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• Make Fuselage Jig [4/4]
  • [X] Glue together center beam
  • [X] Build stands
  • [X] Level on stands
  • [X] Mount bulkheads in position
• Make Bulkheads [8/8]
  • [X] Bulkhead A (H5-17-01)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
  • [X] Bulkhead B (H5-18-01)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
    • [X] Make and Install Corner Tabs (H5-18-03)
  • [X] Bulkhead C (H5-20-01)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
    • [X] Make and Install Corner Tabs (H5-19-02,H5-19-03) Do not rivet H5-19-03, they are riveted when rear spar is installed
  • [X] Bulkhead C2 (H5-41-01)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
    • [X] Flange holes
  • [X] Bulkhead D (H5-20-01)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
    • [X] Make and Install Corner Tabs (H5-20-02)
  • [X] Bulkhead E (H5-21-01)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
    • [X] Make and Install Corner Tabs (H5-21-03)
  • [X] Bulkhead E2 (H5-21-02)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
    • [X] Flange holes
  • [X] Bulkhead F (H5-18-02)
    • [X] Make Form
    • [X] Cutout & Deburr
    • [X] Form
• Install Skins [6/8]
  • [X] Banjo video
    • [X] Make fuse stab doubler (H5-14-01)
    • [X] Make horizontal doubler (H5-14-07)
    • [X] Drill, deburr, and rivet vertical stab spar (H5-12-03) to bulkhead F
  • [X] E to F Skin video
    • [X] Make stringers (H5-01-01)
    • [X] Make tail skid stiffener (H5-01-17)
    • [X] Make skin template (H5-01-09)
    • [X] Cutout skin (H5-01-09)
    • [X] drill and cleco (H5-01-09)
    • [X] deburr, rivet (H5-01-09)
    • [X] Drill and rivet fuse stab doubler
    • [X] Fit and drill bulkhead E2
  • [X] D to E Skin video
    • [X] Make stringers (H5-01-02)
    • [X] Temp rivet E to F skin to bkhd E for templating
    • [X] Make skin template (H5-01-10)
    • [X] Cutout skin (H5-01-10)
    • [X] drill and cleco (H5-01-10)
    • [X] install pushrod guide in bulkhead E
    • [X] install pushrod guide in bulkhead D
    • [X] Provision for wiring conduit
    • [X] deburr, rivet (H5-01-10)
  • [X] C to D Skin video
    • [X] Make stringers (H5-01-03/04)
    • [X] Make longerons (H5-01-05)
    • [X] Fit longerons and cleco in place
    • [X] Make template
    • [X] Cutout skin (H5-01-11)
    • [X] drill and cleco
    • [X] install pushrod guide in bulkhead C, ensure tubes move freely
    • [X] Install wiring conduit
    • [X] deburr, rivet
    • [X] drill and cleco Bulkhead C2
    • [X] deburr, rivet Bulkhead C2 (H5-41-01)
  • [X] B to C Skin video
    • [X] Make template
    • [X] Cutout skin (H5-01-12)
    • [X] drill and cleco
    • [X] deburr, rivet
  • [X] A to B Skin video
    • [X] Make inner doubler extra wide (H5-01-08)
    • [X] Make template
    • [X] Cutout skin (H5-01-13)
    • [X] drill and cleco skin and doubler
    • [X] counterskin and dimple where tank cover is installed
    • [X] trim inner doubler to proper width (H5-01-08)
    • [X] deburr, rivet (Don't rivet where panel cover and motor mount skin are)
  • [ ] Tank cover video
    • [ ] Make template for doubler
    • [ ] cutout doubler between upper cowl and tank cover (H5-02-07)
    • [ ] Drill and cleco doubler
    • [ ] Make template
    • [ ] Cutout skin (H5-01-14)
    • [ ] drill and cleco
    • [ ] counterskin and dimple
    • [ ] install nutplates or similar for installation
  • [ ] Panel Cover [video
    • [ ] Make template
    • [ ] Cutout skin (H5-01-15)
    • [ ] drill and cleco
    • [ ] deburr, rivet
• [-] Bottom rails video
  • [ ] Cut and shape rails (H5-09-09)
  • [X] Fit and drill in place
  • [ ] deburr, rivet (Don't rivet where main spar is installed)
• [ ] Turtle Deck and Dorsal Fin video
  • [ ] Make template for dorsal fin
  • [ ] Cutout skin (H5-27-01)
  • [ ] drill and cleco dorsal fin
  • [ ] deburr, rivet dorsal fin
  • [ ] Make template for turtle deck
  • [ ] Cutout skin (H5-30-01)
  • [ ] drill and cleco turtle deck
  • [ ] deburr, rivet turtle deck
• [ ] Build and install trays for avionics

• [12/15] Motor mount box
  • [ ] Make motor box front (H5-03-01)
  • [X] Make firewall angles (H5-02-08)
  • [X] Make motor box verticals (H5-03-02)
  • [X] Make motor box horizontals (H5-03-04)
  • [X] Make motor box angles (H5-03-03)
  • [X] Make lower cowl brace (H5-02-01)
  • [X] Make motor box doublers (H5-02-02)
  • [X] Drill and cleco horizontals and verticals to angles
  • [X] Drill and cleco assembly to fuselage
  • [X] Deburr and Rivet verticals and horizontals to angles
  • [ ] Deburr and Rivet motor box to fuselage
  • [X] Make template for gap filler H5-02-07
  • [X] Cutout gap filler (H5-02-07)
  • [X] drill and cleco gap filler
  • [ ] deburr, rivet gap filler

• [ ] Wing rib construction aft rib video fwd rib video
• [ ] Center section fwd spar
  • [ ] Spar Web
    • [ ] Cutout
    • [ ] Deburr
  • [ ] Spar Beam Caps
    • [ ] Cutout
    • [ ] Deburr
  • [ ] Spar Stiffeners
    • [ ] Cutout
    • [ ] Bend
    • [ ] Deburr
  • [ ] Center Doubler
    • [ ] Cutout
    • [ ] Deburr
• [ ] Center Section rear spar
• [ ] Outer spars
• [ ] Outboard Wing video
• [ ] Center Wing video2
• [ ] Wing Spar Installation video
• [ ] Wing assembly
• [ ] Taper pin installation video

[4/4] video

• [X] Vertical Fin Spar
  • [X] Make spar (H5-12-03)
  • [X] Make doublers (H5-12-04),(H5-12-05)
  • [X] Make Vertical Fin Hinges (H5-12-06)
  • [X] Make Rudder Control Hinge (H5-12-08)
  • [X] Vertical Fin Hinge Doublers (H5-12-07)
  • [X] Fit and drill above parts
  • [X] Install nutplates (K1000-3) for hinges
• [X] Forward vertical fin spar (H5-12-11)
• [X] Vertical Fin Ribs
  • [X] Make top rib (H5-12-09)
  • [X] Make bottom rib (H5-12-01)
• [X] Vertical Fin Skin
  • [X] Make attach strips (H5-12-02)
  • [X] Make template (H5-12-12)
  • [X] Cutout skin
  • [X] Fit and drill
  • [X] Rivet skin and attach strips

video

• [-] Rudder Fin Spar
  • [X] Make spar (H5-11-01)
  • [-] Make rudder Hinges (H5-11-02)
  • [-] Make doublers (H5-11-03)
  • [ ] Fit and drill above parts
  • [ ] Install nutplates (K1000-3) for hinges
• [X] Rudder Ribs
  • [X] Make bottom rib (H5-11-05)
  • [X] Make mid rib (H5-11-07)
  • [X] Make tip rib (H5-11-06)
  • [X] Make leading edge rib (H5-11-09)
• [ ] Rudder Skins (H5-11-04),(H5-11-08)
  • [ ] Make template (H5-11-04)
  • [ ] Cutout skin (H5-11-04)
  • [ ] Fit and drill (H5-11-04)
  • [ ] Make template (H5-11-08)
  • [ ] Cutout skin (H5-11-08)
  • [ ] Fit and drill (H5-11-08)
  • [ ] Rivet skins
• [ ] Rudder Drive Weldment
  • [ ] Make all steel parts (H5-15-01/02/03/04)
  • [ ] Weld rudder horns and plate to tube
  • [ ] Fit in place, drill lower tube for bolt and rivet
  • [ ] Rivet weldment to rudder
  • [ ] Bolt and rivet installed on lower tube

video forming skins video

• [ ] Stabilizer spar
  • [ ] Make spar (H5-14-02)
  • [ ] Make doublers (H5-14-07)
  • [ ] Spar inner angle (H5-14-03/04)
  • [ ] Spar outer angle (H5-14-05/06)
  • [ ] Fit and drill parts
  • [ ] Deburr, Rivet
• [-] Make Ribs
  • [X] Make inboard ribs (H5-13-03)
  • [X] Make inboard rib doublers (H5-13-04)
  • [X] Make outboard ribs (H5-13-02)
  • [ ] Rivet inboard ribs to doublers
  • [ ] Install nutplates on inboard rib assembly
• [-] Forward stab spar (H5-14-11)
• [ ]

  Skin

  • [ ] Make template (H5-13-01)
  • [ ] Cutout skin
  • [ ] Form skin
  • [ ] Fit and drill
  • [ ] Assemble, rivet

video

• [X] Make Ribs
  • [X] Make inboard ribs (H5-13-05)
  • [X] Make outboard ribs (H5-13-06)
• [/] Skin
  • [ ] Make template (H5-13-07)
  • [ ] Cutout skin
  • [ ] Form skin
  • [ ] Fit and drill
  • [ ] Rivet
• [/] Elevator Drive Weldment
  • [ ] Make all steel parts (H5-15-06/07/08/09)
  • [ ] Weld elevator horns and plates to both tubes
  • [ ] Fit in place, drill tubes for bolt and rivet
  • [ ] Rivet weldment to elevators
  • [ ] Bolt and rivet installed

• [3/10] Rudder Controls
  • [X] Make rudder pedal fitting (H5-24-05)
  • [X] Make rudder pedal fitting brace (H5-16-13)
  • [X] Locate and drill pedal fitting and brace to fuse
  • [ ] Deburr, rivet pedal fitting and brace
  • [ ] Make rudder pedal assembly (H5-24-01/02/03/07)
  • [ ] Bolt rudder pedal assembly to fitting
  • [ ] Make rudder pedal control arm (H5-24-04/06)
  • [ ] Install control arm pushrod inserts
  • [ ] Bolt pedal control arm to pedal assembly
  • [ ] Make rudder pushrods
  • [ ] Install rudder pushrods
• [/] Aileron Controls
• [/] Elevator Controls
• [/] Flap Controls

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